Norsun Q-sol series plate collector Internals

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  • jfguay2
    Junior Member
    • Apr 2012
    • 16

    #16
    Originally posted by MikeSolar
    Rule of thumb for all panels is between 50-100L/m2 of panel area. I know that is a big range but you have less than 2m per panel X 3 so depending on your daily usage an 80 gal tank would be minimum.

    I know the Norsun panels, scrapped about 200 of them 15+ years ago, had a lot of glass too. All gone now. Oh well.
    Hello,

    I already have 3 panels but saw another three for sale from another fellow, which would add up to six panels. Knowing that I would like to heat water for DHW purposes, but also for space heating since I already have a radiant floor in my basement slab.aNow my challenge is that I will have around 32 feet of head given my house is two storeyss high, and I am wondering if six panels in series is too much for onepump like the taco 013??

    Comment

    • MikeSolar
      Solar Fanatic
      • May 2012
      • 252

      #17
      Are you sure you want to have a drainback system using a circulator. The 009 is the the most common used for this application but i have never like the amount of power these pumps use. I recently put a PV powered positive displacement pump on a 10 panel system that was up 50 ft and it is working really well. Thermo-Dynamics from Nova Scotia makes a really good one and you need to get a 20w PV panels ($100 or less).

      When using panels for space heating (more then 2 panels), which is more for fun than profit, LOL, Overheating is the big issue. I have been putting panels at 80-90deg on a wall to keep the summertime exposure down and keep the glycol temp down. This way you can use a smaller 50-60w pump. Just another option.

      Honestly, 3 panels is just enough for DHW so an 80 gal tank is fine. Double the panel area, either make the panels vertical or double the tank volume.

      Comment

      • jfguay2
        Junior Member
        • Apr 2012
        • 16

        #18
        Originally posted by MikeSolar
        Are you sure you want to have a drainback system using a circulator. The 009 is the the most common used for this application but i have never like the amount of power these pumps use. I recently put a PV powered positive displacement pump on a 10 panel system that was up 50 ft and it is working really well. Thermo-Dynamics from Nova Scotia makes a really good one and you need to get a 20w PV panels ($100 or less).

        When using panels for space heating (more then 2 panels), which is more for fun than profit, LOL, Overheating is the big issue. I have been putting panels at 80-90deg on a wall to keep the summertime exposure down and keep the glycol temp down. This way you can use a smaller 50-60w pump. Just another option.

        Honestly, 3 panels is just enough for DHW so an 80 gal tank is fine. Double the panel area, either make the panels vertical or double the tank volume.
        How can a 20watt panel provide enough energy to a pump to provide such a lift?
        Also, if any extra heat is generated in the summer, since I wont have a need for space heating, I would run it to the pool, so that the system would never overheat...

        Finally, why would you say that space heating is more for fun than profit? If the panels are used and at low cost, and if I built the tank and heat exchangers, then the return on investment is much shorter.

        Cheers,
        JF

        Comment

        • MikeSolar
          Solar Fanatic
          • May 2012
          • 252

          #19
          Originally posted by jfguay2
          How can a 20watt panel provide enough energy to a pump to provide such a lift?
          Also, if any extra heat is generated in the summer, since I wont have a need for space heating, I would run it to the pool, so that the system would never overheat...

          Finally, why would you say that space heating is more for fun than profit? If the panels are used and at low cost, and if I built the tank and heat exchangers, then the return on investment is much shorter.

          Cheers,
          JF
          Circulators (Grundfos, Taco, B&G etc) are pumps that spin an impeller in a body of water and the act of spinning causes a current to flow. But if there is too much head pressure, such as trying to push the water too high, the weight of the water equals the momentum of the pump and the water just sits there. This is called "dead heading" and is the same as if a valve was closed downstream of the pump.

          A "positive displacement" (Gear, or vane) pump takes a fixed volume of liquid and moves it from A to B. It has no choice but to go where the pump moves it. In this way you can get 100psi (232 ft of vertical lift) out of the pump, or sometimes more than that.

          The company I mentioned has been making solar PV powered pumps for 30 years and has a very efficient DC motor to drive the pump. For your application 20w is probably all that is necessary. You could go 25w but not more than 30w.

          More for fun than profit.....without the pool, the average family might need 6m2 of panel area (2.5 of your panels). To run a pool we would look at the surface area of the pool, shade issues and pool covers and generally start at having the equivalent of 50% of the surface area in panel area. So, while it is great to have the big heat sink of the pool for the extra heat, it won't be a huge contributor to the pool heat, unless it is a small pool. Hence the fun.

          Comment

          • jfguay2
            Junior Member
            • Apr 2012
            • 16

            #20
            Back from vacation, time to spring into action

            Hello Mike,

            I took some time off of the project since we had to buy a truck and travel trailer for this summer.

            Now I am back and thinking again about putting this thing up. I want to build some flexibility to add more panels to the three I have eventually, and for that, am considering building a tank of around 200 gallons in the basement. I am looking at some EDPM liner of 60 millimeters that some guy is selling here, which I believe is more than enough. What is the maximum of insulation R factor I should try to go for? I understand the more you have, the less heat you loose overnight.

            Remember that I am going drainback and not glycol, hence the need for a pump that can provide the 35 ft of head that I will have. I am looking at the Taco 009 VT, which has a built in controller that will manage the speed based on the differential of temperature. This can provide for less cycling of the pump, and thus less of the initial lift, which is probably straining on the pump, up until the point that the water falls back on the other side, creating a siphon at the same time.

            Let me know what you think,

            Regards,

            Jean-Francois

            Comment

            • MikeSolar
              Solar Fanatic
              • May 2012
              • 252

              #21
              One option is to use two pumps in series. There are some controllers which will run both pumps for 3-4 min then shut one off. What ever you do make sure the loop is air tight and I assume you will draw directly from the big tank. I have to remind you that 3 Norsuns and 200 gal won't give you 50C water often. It will still have to go through a backup tank.

              Comment

              • jfguay2
                Junior Member
                • Apr 2012
                • 16

                #22
                Originally posted by MikeSolar
                One option is to use two pumps in series. There are some controllers which will run both pumps for 3-4 min then shut one off. What ever you do make sure the loop is air tight and I assume you will draw directly from the big tank. I have to remind you that 3 Norsuns and 200 gal won't give you 50C water often. It will still have to go through a backup tank.
                Hello Mike,

                As per another thread I started, I now am planning on getting many more panels , say 8 of the Marvel Cls 2510.

                See http://www.solarpaneltalk.com/showth...quipment/page2

                I now want to determine the best array for them, and the proper pipe size.

                What do you think?

                Thanks a bunch,

                JF

                Comment

                • rumleyfips
                  Junior Member
                  • Jun 2013
                  • 9

                  #23
                  Rookie mistake.

                  I bought 2 Norsun TD-1000 panels to experiment with as a 4300 gallon pool heater. I installed them inlet and outlet down ( thinking about draining for winter)and am getting no temperature rise. I suspect I need to turn them around so the inlet and outlet tubes are at the top and try again. Is this correct?

                  Thanks:
                  John

                  Comment

                  • MikeSolar
                    Solar Fanatic
                    • May 2012
                    • 252

                    #24
                    Originally posted by rumleyfips
                    I bought 2 Norsun TD-1000 panels to experiment with as a 4300 gallon pool heater. I installed them inlet and outlet down ( thinking about draining for winter)and am getting no temperature rise. I suspect I need to turn them around so the inlet and outlet tubes are at the top and try again. Is this correct?

                    Thanks:
                    John
                    Yup, they are heat pipes so the input/output need to be at the top. It can still drain back. Two panels won't get you too far with that size of pool but they will be efficient, have fun.

                    Comment

                    • rumleyfips
                      Junior Member
                      • Jun 2013
                      • 9

                      #25
                      Thanks Mike:

                      I got them set up right and thought I saw a temperature rise and then Nova Scotia weather struck. The sun went in and out of cloud cover, the wind came up, it rained and then the sun came out again. It was hard to get a reading but I think it will work.

                      The pool is really only for July and August, 90 frost free days, so I'll experiment at minimal cost.

                      In the good news : I mowed an acre with only two charging sessions for my riding mower conversion and my 5 PV panels have generated 5+kwh a day for a week. I'm still working on using a 10 gal water heater to use the excess power. The relays are a bit pschyco but I'll figure it out.

                      John McManus

                      Comment

                      • MikeSolar
                        Solar Fanatic
                        • May 2012
                        • 252

                        #26
                        Originally posted by rumleyfips
                        Thanks Mike:

                        I got them set up right and thought I saw a temperature rise and then Nova Scotia weather struck. The sun went in and out of cloud cover, the wind came up, it rained and then the sun came out again. It was hard to get a reading but I think it will work.

                        The pool is really only for July and August, 90 frost free days, so I'll experiment at minimal cost.

                        In the good news : I mowed an acre with only two charging sessions for my riding mower conversion and my 5 PV panels have generated 5+kwh a day for a week. I'm still working on using a 10 gal water heater to use the excess power. The relays are a bit pschyco but I'll figure it out.

                        John McManus
                        That's NS for you. Don't like the weather, wait 5 minutes.

                        Where abouts are you?

                        Comment

                        • rumleyfips
                          Junior Member
                          • Jun 2013
                          • 9

                          #27
                          Well Mike : when I took the dogs out at 7 the sun was shining, now its raining.

                          We live just outside of Oxford, Ns. Sort of a shack in the woods.

                          John

                          Comment

                          • MikeSolar
                            Solar Fanatic
                            • May 2012
                            • 252

                            #28
                            Originally posted by rumleyfips
                            Well Mike : when I took the dogs out at 7 the sun was shining, now its raining.

                            We live just outside of Oxford, Ns. Sort of a shack in the woods.

                            John
                            Yup, I know where that is, I was born in Truro.

                            NS actually has pretty good solar at times but I know that is hard to believe.

                            Comment

                            • rumleyfips
                              Junior Member
                              • Jun 2013
                              • 9

                              #29
                              At 11 AM NS time i read a 6 degree F rise across the two panels at 1500 gph US flow. I know this flow is high, but a btu doesn't know much about speed. My 1325 watt PV array reads 600 watts so about 50% full sun. The Norsun panels should deliver more on a good day.

                              I'm pleased and would like to thanks those on this forum for their help.

                              Thanks:

                              John

                              Comment

                              • inetdog
                                Super Moderator
                                • May 2012
                                • 9909

                                #30
                                Originally posted by rumleyfips
                                At 11 AM NS time i read a 6 degree F rise across the two panels at 1500 gph US flow. I know this flow is high, but a btu doesn't know much about speed.
                                My only concern there is that you not waste too much power on the pump. If you end up using a bypass circuit on the filter pump, you are not losing much if you would be running the filter anyway. But if you have a separate pump for the heaters, take a look at how many watts it is using and what it is costing you. (Kill-a-watt rules.)
                                SunnyBoy 3000 US, 18 BP Solar 175B panels.

                                Comment

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