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  • keaton85
    Member
    • May 2010
    • 52

    #1

    Need help getting proper voltage out of used panel

    I have a used solar panel that I have been trying to get working for a while now. It's large with 216 cells with four junction boxes on each corner.

    The issue is that I can only get a touch over 10V open circuit full sun! Ive looked for diodes suspecting that to be the cause but can't find any. Ive checked all cells by covering them and recording the voltage drop and all are accounted for.

    I believe I'm only getting half the panel, due to getting a strong 10V and that would set me right at 20V where I should be correct? Anyway, if you have any insight that would be great!
  • MarineLiner
    Solar Skipper
    • May 2009
    • 656

    #2
    Welcome onboard and thanks for joining.
    did you see any label-plate describing the panel?

    Comment

    • keaton85
      Member
      • May 2010
      • 52

      #3
      Nope, no labeling, just one large glass panel with four junction boxes in each corner. Im getting 10V between the top two and the bottom two or 10V across.

      here is a link to some photos I took of the panel:

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        Originally posted by keaton85
        Nope, no labeling, just one large glass panel with four junction boxes in each corner. Im getting 10V between the top two and the bottom two or 10V across.

        here is a link to some photos I took of the panel:
        http://picasaweb.google.com/AjaDiGir...eat=directlink
        Never seen anything like it. if all the boxes give the same power, maybe you can series / parallel them and get the full power ? Do you know what the full power is supposed to be ?
        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

        Comment

        • BuzzBuds
          Member
          • May 2010
          • 64

          #5
          I am not sure on this what are wanting out of this panel and have you wired all those j boxes together in the right order you want is the 10v coming from just one j box or all of them and if all of them did you wire them in series or parallel

          Comment

          • keaton85
            Member
            • May 2010
            • 52

            #6
            I'm looking to get 20Voc out of it. Although if 10Voc is usable then I would love to know how to use that output. I have a 24volt system already set-up and if at all possible wouldnt mind adding it to the system.

            Here is a quoted text from a solar guy I got ahold of, if this adds to anything.

            "I've never seen this module before. The cells look like ribbon cells like older Evergreen or Ibarra (out of business) or perhaps an ASE Americas clone (now Schott). By the cell count, it looks like 6 each 36-cell modules (17 Vmax, 21 Voc, nominal 12-volt each 26-cell series string). But the 4 j-boxes indicate 4 strings of 54 cells. I'm almost sure that the j-boxes are Asian (maybe Japanese). No label and the red tape on the backsheet may be a tag indicating an off-spec module. Is there just 1 wire (no plus and minus) in each j-box? If yes, then the module may be for a Japanese grid-tied system. 18 cells in a row indicate the cell stringing. Look at the bus bars from behind the cells to trace the circuits to the terminals in the j-boxes. The j-boxes on each long-rail end are usually plus and minus on each end. I don't think any manufacturer made modules to connect plus and minus out of the 2 j-boxes along the short rail."

            Comment

            • BuzzBuds
              Member
              • May 2010
              • 64

              #7
              Originally posted by keaton85
              I'm looking to get 20Voc out of it. Although if 10Voc is usable then I would love to know how to use that output. I have a 24volt system already set-up and if at all possible wouldnt mind adding it to the system.

              Here is a quoted text from a solar guy I got ahold of, if this adds to anything.

              "I've never seen this module before. The cells look like ribbon cells like older Evergreen or Ibarra (out of business) or perhaps an ASE Americas clone (now Schott). By the cell count, it looks like 6 each 36-cell modules (17 Vmax, 21 Voc, nominal 12-volt each 26-cell series string). But the 4 j-boxes indicate 4 strings of 54 cells. I'm almost sure that the j-boxes are Asian (maybe Japanese). No label and the red tape on the backsheet may be a tag indicating an off-spec module. Is there just 1 wire (no plus and minus) in each j-box? If yes, then the module may be for a Japanese grid-tied system. 18 cells in a row indicate the cell stringing. Look at the bus bars from behind the cells to trace the circuits to the terminals in the j-boxes. The j-boxes on each long-rail end are usually plus and minus on each end. I don't think any manufacturer made modules to connect plus and minus out of the 2 j-boxes along the short rail."
              W
              Have you attempted to the trace yet and having 4 j boxes each have a plus and neg?

              Comment

              • keaton85
                Member
                • May 2010
                • 52

                #8
                There is a single wire on each j-box. I hooked it up in series and parallel with no success. When in parallel I still get 10Voc ish and then when in series I get warm wires a spark and 1.4V output? Do I need a diode or what?

                So maybe I'm doing something wrong, or this panel is just a 10Voc output which I have no clue how to use for anything.

                Would a bride rectifying diode do anything in terms of getting 20Voc or no?

                Comment

                • MarineLiner
                  Solar Skipper
                  • May 2009
                  • 656

                  #9
                  Originally posted by keaton85
                  There is a single wire on each j-box.
                  I hooked it up in series and parallel with no success.
                  When in parallel I still get 10Voc ish and then
                  when in series I get warm wires a spark and 1.4V output?
                  say 4 J-Boxes as:
                  JB#1, JB#2, JB#3, JB#4.
                  which are positives ?
                  which are negatives ?

                  Comment

                  • BuzzBuds
                    Member
                    • May 2010
                    • 64

                    #10
                    Originally posted by MarineLiner
                    say 4 J-Boxes as:
                    JB#1, JB#2, JB#3, JB#4.
                    which are positives ?
                    which are negatives ?
                    good question I was about to ask the same thing if each J box only has one wire coming out of it and you find out which is pos and which is neg then my next question is how are these panels configured with the cells each cell needs to be in series I prosume they are but quartered off almost like having 4 panels in one either conected in series or parallel can you trace the cell tabbing from one string to another to find out the configuration of cells this will help emensly.

                    Comment

                    • keaton85
                      Member
                      • May 2010
                      • 52

                      #11
                      Ok if you are looking at the image from the back it would be:

                      top left j-box #1: Pos
                      top right j-box #2: Neg
                      bottom left j-box #3: Pos
                      bottom right j-box #4: Neg

                      If I hook up #1 & #3 for pos and then #2 & #4 for neg then I get 10Voc like I should. THEN to try and get 20Voc I do #1 to #4 neg and take a reading off #2 to #3 I get 1.4ish Voc. It's like I'm shorting it out by connecting it in series!

                      I can try and trace the cells but idono how I would without taking off the back cover.

                      Any other info that you guys can think of?

                      Comment

                      • MarineLiner
                        Solar Skipper
                        • May 2009
                        • 656

                        #12
                        Originally posted by keaton85
                        ... at the image from the back it would be:
                        top left j-box #1: Pos
                        top right j-box #2: Neg
                        bottom left j-box #3: Pos
                        bottom right j-box #4: Neg

                        If I hook up #1 & #3 for pos and then #2 & #4 for neg then I get 10Voc like I should.

                        Comment

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