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  • Hayder
    Junior Member
    • Mar 2012
    • 4

    #1

    help needed for charge controllers

    Hi there,

    I am from Pakistan. I have a little technical question related to connecting charge controllers in series.

    Currently I have 2 charge controllers. one is of 48V and other is of 12/24V. I want to know is it possible to connect these controllers in series to get 72v charge controller?

    And if no, can I connect three cheap charge controllers of 12/24v in series to get 72v charge controller?

    If both of situations are not possible, then what cheap solution is possible to cut battery charging when batteries are full?

    Thanks in Advance
  • Wy_White_Wolf
    Solar Fanatic
    • Oct 2011
    • 1179

    #2
    No

    No

    The only real solution is to get a charge controller made for 72v charging. There are a few available in the comercial/industrial market but most likely you'll have to have one custom built.

    WWW

    Comment

    • terrapin8
      Junior Member
      • Dec 2013
      • 2

      #3
      Sounds like you need a DC to DC converter to get it upto 72v.


      Originally posted by Hayder
      Hi there,

      I am from Pakistan. I have a little technical question related to connecting charge controllers in series.

      Currently I have 2 charge controllers. one is of 48V and other is of 12/24V. I want to know is it possible to connect these controllers in series to get 72v charge controller?

      And if no, can I connect three cheap charge controllers of 12/24v in series to get 72v charge controller?

      If both of situations are not possible, then what cheap solution is possible to cut battery charging when batteries are full?

      Thanks in Advance

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        The Midnight Classic line of charge controllers, has a 72V battery programming. It can go up to 90VDC for batteries if 72v is not enough!


        A DC-DC convertor will not charge a 72V battery, which needs about 87V to fully charge
        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

        Comment

        • Hayder
          Junior Member
          • Mar 2012
          • 4

          #5
          I am sorry I didn't explain my objective very clearly.
          Actually I have 1600 watt solar installed on my home. Originally it was 12v system i.e. with single battery and a 12v UPS (Inverter).
          After few months I shifted it to 24v system i.e. solar system with 2 batteries and a 24v UPS (Inverter).
          Charge controller used in both of above cases was 12/24v auto detect. A simple PWM charge conroller.

          This year I shifted it to 48v system i.e. system with 4 batteries and a 48v (1500Kva) UPS. I purchased used Tarom 48v Charge controller.

          But now I am interested to expand my solar system so that it could be capable enough to power my whole electric system in day time.
          I am interested to purchase a used MGE 3200 Pulsar EXtreme Inverter from market. its almost free i.e in just PKR 15000/- (US $15)
          It operates on 6 batteries. I will purchase 6 new Lead-acid batteries and modify this inverter to use these batteries.

          but unfortunately there is no 72v charge controller available in market. So i need to do something.
          I need no high tech charge controller. I just need a controller that can cut battery charging when batteries are full. ( I know importance of MPPT, but I am very well aware of my pocket as well )

          Since I have one 24v and one 48v charge controller, so i read some where that two charge controllers can be used in series.

          Hope you will understand my problem and will help me.

          thanks


          Originally posted by Wy_White_Wolf
          No

          No

          The only real solution is to get a charge controller made for 72v charging. There are a few available in the comercial/industrial market but most likely you'll have to have one custom built.

          WWW
          Originally posted by terrapin8
          Sounds like you need a DC to DC converter to get it upto 72v.
          Originally posted by Mike90250
          The Midnight Classic line of charge controllers, has a 72V battery programming. It can go up to 90VDC for batteries if 72v is not enough!


          A DC-DC convertor will not charge a 72V battery, which needs about 87V to fully charge
          Last edited by Hayder; 12-07-2013, 12:08 AM. Reason: adding a line

          Comment

          • josephrussel
            Junior Member
            • Dec 2013
            • 11

            #6
            Best Alternative

            Hi Hayder,

            After going through your actual issue which you have mentioned recently so I will suggest you that you have to need compromise with your "pocket" otherwise you have one more option that you can go to online and can get 72v charger controller as per your requirement. Please have a look to mentioned link in which you can find the charger which you need for your solar heating system.

            Shop high-quality charge controller 72v for efficient solar power management. Find reliable MPPT controllers for various voltage needs. Perfect for solar systems.

            Comment

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