Great and inexpensive monitoring system and a problem to solve.

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  • scrambler
    Solar Fanatic
    • Mar 2019
    • 501

    #1

    Great and inexpensive monitoring system and a problem to solve.

    ​I recently found myself in need of a more complete, more precise and with better data download monitoring system than what my Solar system provides.
    I was looking at power meters and data loggers when I came across an affordable system with impressive capabilities. It is called the Vue Gen 2 from Emporia Energy.

    *** The system: ***
    -----------------------------
    - It can monitor classic Split phase or three phase system with 2 or 3 directional 200A CTs that record both Grid Import and Export for solar system.
    - It also has up to 16 x 50A Cts (precise up to 64Amp monitoring) to monitor any loads in your panel(s). CTs are quite precise (+/- 1%).
    - The system measure Amps, Voltage and Phase for accurate power calculation, and reports through a mobile App where you can see real time second / minutes / hours / days interval data or graphs.
    - For Dual Pole loads, you can put one CT per line or monitor a single line and use a multiplier in the App (if the Loads are balanced and it is precise enough for you).
    - It lets you download the last 3 hours of seconds’ data, 30 days of Minutes’ data, and unlimited amount of hourly data.
    - The system with 2 x 200A and 16 x 50 A CTs is about $150, no subscription required.

    Installation was a breeze (except for fitting all 18 CTs in my somewhat cramped panel J). I have been using it for a week, and so far the data is very accurate. One drawback, right now, is that the 50A CTs are not reporting directional values, so the values from the CTs on the Solar line only have one sign. This means it won’t make the difference between Solar providing power to the panel, or Solar drawing from the panels (if it has its own loads or charges a battery from grid when there is not enough solar).
    I was told the HW can do it, and it is only a matter of Firmware implementation that is planned in the near future.

    *** My usage: ***
    ----------------------------
    I have a Hybrid Inverter with battery, and following some problems with the inverter last year, the provider removed 2 of the 20 panels, and put them on Micro inverters separate from the main Hybrid Inverter / battery system.
    I have a Sub panel with its own ATS for all the 15/20A house loads that switches automatically to the inverter in case of an outage.
    Left in my house panel are 8 Dual pole breakers for heavy loads:
    - The Critical Load Sub panel Dryer
    - Electric Oven
    - AC
    - Two EVSE dual pole breakers
    - Main Inverter Breaker
    - IQ7+ Micro Inverters Breaker

    Having this new monitoring system, I get to monitor the 2 panels on Micro Inverters, to measure the Efficiency of the main Inverter, and to monitor the full house consumption.
    In addition I get excellent data download which my system did not provide.

    *** Now for the problem (in case some people have ideas): ***
    ---------------------------------------------------------------------------------------
    I have been having some unexplained random production dropping periods (not sun radiation related) during which the production of the main inverter drops suddenly by up to 30% and stays down with fluctuations for period of 30mn to 3 hours, then suddenly recovers.
    Having these during clear sky sunny day with no sun exposure or shadows to explain them, I am pretty sure something abnormal is going on, but have been having a hard time getting the attention of the provider.

    By being able to monitor not only the DC in of the 18 panels (using Tigo Monitoring) but also the AC out of the 18panles as well as the AC out of the two panels on IQ7+, I now have graphs that clearly show the 2 Panels on IQ7+ being unaffected during these events, implying something specific to the main inverter configuration is going on.
    (Bonus, I can also calculate Inverter efficiency, and monitor house consumption as well as the individual heavy loads)

    Another thing I noticed during these events is that the two string become out of sync. This normally only happens when the inverter is modulating production (like in an outage), or if I have local shadows causing actual string production difference, and even then, with the Tigo monitoring I would see differences at the panel level. During these events, all the panels of each string have the same power output, but the strings move up and down differently. (And in any case there are no shadows during these events}

    So unless there are external factors other than solar radiations/exposure that can explain why the Main inverter production crashes but not the one from the Micro inverter, something must be up with the Inverter.

    Suggestions Welcome. ​
    Last edited by scrambler; 02-08-2021, 01:11 AM.
  • oregon_phil
    Solar Fanatic
    • Jan 2019
    • 497

    #2
    Nice write up. The Emporia Energy unit looks pretty well integrated.

    What brand and model of hybrid inverter do you have?

    Comment

    • scrambler
      Solar Fanatic
      • Mar 2019
      • 501

      #3
      Darfon.....

      Comment

      • Ampster
        Solar Fanatic
        • Jun 2017
        • 3658

        #4
        Is the Darfon UL1741SA? Is this only happening when the grid is down or in a particular mode?
        Last edited by Ampster; 02-09-2021, 11:04 AM.
        9 kW solar, 42kWh LFP storage. EV owner since 2012

        Comment

        • scrambler
          Solar Fanatic
          • Mar 2019
          • 501

          #5
          The H5001
          No it is happening occasionally when the production is sustained (clear sky day).
          Without the monitoring of the IQ7+ I could only be sure during sunny clear sky day where I could physically observe the array, but now that I have the IQ7+ monitoring I will be able to detect if it also happens when there are clouds,
          I have only had the monitoring for a few days so not enough data yet to be sure about the later, but enough to be sure it is happening occasionally during sunny clear sky days.

          I have also sit beside the inverter when that is happening and you can clearly see the inverter drop suddenly to a lower production level without any irradiation cause, and stay down with both strings fluctuating differently for periods that can last s few hours until suddenly and without any irradiation cause recover to its normal level.

          Below are two graphs. One I did on Jan 19th when I did not have the IQ7 monitoring, but I used my weather station radiation sensor as a comparison that the inverter drops when the radiation does not, and one I did on Feb 5th showing the production of the two panels on IQ7+, multiplied by 9 soo they can visually better compare with the 18 panels on the Darfon.

          January 19th event.jpg



          Feb 5th event.jpg
          Attached Files

          Comment

          • scrambler
            Solar Fanatic
            • Mar 2019
            • 501

            #6
            Now here are a few more background elements:
            --------------------------------------------------------------------
            * The issue only started appearing 5 month after installation.
            * Originally, during the unexplained sustained drop periods, the inverter would crash all the way down to zero, then ramp back up and crash again over 10/20sec, and do that continuously for the whole period.
            * After a Firmware release a few month later, the issue became more controlled as now the inverter does not crash all the way down, but stays about 30% below normal with fluctuations.


            And here is where my head is at:
            ------------------------------------------
            * I have pretty much eliminated Solar radiation as a cause.
            * Other possible cause would be an inverter failure or bug.
            * If not an inverter failure or a bug, what other external cause could affect the string inverter but not the IQ7+ that way?

            Comment

            • Ampster
              Solar Fanatic
              • Jun 2017
              • 3658

              #7
              The hypothesis I would focus on is the firmware. I could not figure out from that model number which UL 1741 version, if any, that it complies with. All I know is that UL1741SA inverters have a smoother modulation when ramping solar to the inverter. That normally should not be an issue when grid tied. My theory is, when on the grid, there should be no constraint on output unless your inverter is configured to limit export or zero export. Check that assumption for starters. You have a good control group from the micros that the cause of the aberation is not celestial.
              Last edited by Ampster; 02-09-2021, 03:52 PM.
              9 kW solar, 42kWh LFP storage. EV owner since 2012

              Comment

              • scrambler
                Solar Fanatic
                • Mar 2019
                • 501

                #8
                There is definitely no zero export at play, I can see the export to the grid, and as I mentioned, this does not happen all the time, I have solar days where the inverter produces at full capacity all day.
                The inverter has the compliance listed below
                H5001 Hybrid Inverter (darfonsolar.com)

                Comment

                • Ampster
                  Solar Fanatic
                  • Jun 2017
                  • 3658

                  #9
                  Originally posted by scrambler
                  There is definitely no zero export at play, I can see the export to the grid, and as I mentioned, this does not happen all the time, I have solar days where the inverter produces at full capacity all day.
                  The inverter has the compliance listed below
                  H5001 Hybrid Inverter (darfonsolar.com)
                  I am not sure what you mean when you say "no zero export". I assume you mean there is export?
                  I was referring to zero export as a setting that might be constraining your output but the charts do not suggest that. . My hybrid inverter can be set for zero export or. as in my case, I can limit the export. It seems to do that curtailment smoothly. Earlier I thought I saw a reference to modulation. I am trying to eliminate a reason that the firmware might be trying to modulate.
                  I see your inverter is UL1741SA compliant so that eliminates one of my wild ass hypotheses. Can you plot or monitor your export and the output of the strings to see if this happens in relation to a value of one of those inputs? It seems to me that it happens more often at mid day if I understand your graphs. Can you see voltage of the strings? I see the limit is on the inverter is 430 volts. Could the MPPT algorithm of the TIGO optimizers and the Darfon MPPT algorithm be creating conflicts at certain times? Again I am just guessing.
                  Last edited by Ampster; 02-09-2021, 05:19 PM.
                  9 kW solar, 42kWh LFP storage. EV owner since 2012

                  Comment

                  • scrambler
                    Solar Fanatic
                    • Mar 2019
                    • 501

                    #10
                    Thanks Ampster
                    I understood what you meant and I am on the Backup operating mode which does not do any export limitation. The mode that can do zero export is one of the Self Supply mode, and even then, the integrator is only giving access to the full export version of that mode.

                    I can see the voltage of the string on the Inverter (as well as on the Tigo Monitoring), and they never get even close to the maximum of the inverter so I eliminated that too.
                    The Solar capacity is below the Max of the inverter both globally and on the string level, especially since we removed the two panels.

                    "Could the MPPT algorithm of the TIGO optimizers and the Darfon MPPT algorithm be creating conflicts at certain times? Again I am just guessing."
                    No idea there, but during full solar production, the Tigo Optimizer should not be doing much of anything.

                    I did graph the house loads and grid import export during the event and don't see any correlation there, I'll try to post that later for the Feb 5th event.

                    I am waiting for a week of observation, then pass the info onto the integrator and they will hopefully pass it to Darfon.

                    Comment

                    • Ampster
                      Solar Fanatic
                      • Jun 2017
                      • 3658

                      #11
                      Good luck with that.
                      Back to the topic that attracted my attention, what are the fees with the Emporia monitoring system?
                      9 kW solar, 42kWh LFP storage. EV owner since 2012

                      Comment

                      • oregon_phil
                        Solar Fanatic
                        • Jan 2019
                        • 497

                        #12
                        "Could the MPPT algorithm of the TIGO optimizers and the Darfon MPPT algorithm be creating conflicts at certain times?"

                        I was prepared to ask more detailed questions, but I looked up Darfon inverter compatibility with TIGO optimizers on the TIGO website and couldn't find a listing. Has Darfon been certified with TIGO optimizers?

                        I have an SMA inverter that specifically requires a certain firmware upgrade to be commissioned before TIGO optimizer commissioning so it would recognize TIGO optimizers properly. I have no idea why this specific order of commissioning is required, but SMA is very specific about it being required.

                        Comment

                        • scrambler
                          Solar Fanatic
                          • Mar 2019
                          • 501

                          #13
                          Originally posted by Ampster
                          Good luck with that.
                          Back to the topic that attracted my attention, what are the fees with the Emporia monitoring system?
                          No Fees, $150 for a split phase plus 16 50A CTs, last 3h of second data download, 30 days of minutes downloads, and unlimited hourly downloads.
                          This is a hell of a deal if you ask me

                          Comment

                          • scrambler
                            Solar Fanatic
                            • Mar 2019
                            • 501

                            #14
                            Originally posted by oregon_phil
                            "Could the MPPT algorithm of the TIGO optimizers and the Darfon MPPT algorithm be creating conflicts at certain times?"

                            I was prepared to ask more detailed questions, but I looked up Darfon inverter compatibility with TIGO optimizers on the TIGO website and couldn't find a listing. Has Darfon been certified with TIGO optimizers?

                            I have an SMA inverter that specifically requires a certain firmware upgrade to be commissioned before TIGO optimizer commissioning so it would recognize TIGO optimizers properly. I have no idea why this specific order of commissioning is required, but SMA is very specific about it being required.
                            I remember being told they were compatible, but let me recheck with Darfon and Tigo if there is formal Certification...

                            Comment

                            • scrambler
                              Solar Fanatic
                              • Mar 2019
                              • 501

                              #15
                              Originally posted by scrambler

                              I remember being told they were compatible, but let me recheck with Darfon and Tigo if there is formal Certification...
                              But there is also the fact that the problem only started about 5 month after the installation. If that was an incompatibility, I would think it would have manifested earlier...

                              Comment

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