Morningstar Star charge controlle not charging batteries

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  • Sol y mar
    Junior Member
    • Oct 2016
    • 2

    #1

    Morningstar Star charge controlle not charging batteries

    I have a Morningstar ProStar MPPT charge controller Model PS-MPPT-25. It won't charge the batteries. It says it is charging but they are not coming up. Do I need to take the back flow resistors off the back of the solar panels. I have 2 kyocera 450 watt panels. Thanks for anything you suggest to resolve the issue.
  • Logan5
    Solar Fanatic
    • Feb 2013
    • 484

    #2
    have you used a multi meter to measure the voltage of your batteries? When you initialized this set up, did you connect the batteries first, then your array?

    Comment

    • SunEagle
      Super Moderator
      • Oct 2012
      • 15161

      #3
      Originally posted by Sol y mar
      I have a Morningstar ProStar MPPT charge controller Model PS-MPPT-25. It won't charge the batteries. It says it is charging but they are not coming up. Do I need to take the back flow resistors off the back of the solar panels. I have 2 kyocera 450 watt panels. Thanks for anything you suggest to resolve the issue.
      Well my first question is, are those really 450 watt panels?

      My second question is, what is the voltage of your batteries?

      Depending on what you answer it is possible that you are overloading that 25amp MPPT CC.

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        Originally posted by Sol y mar
        ... It says it is charging but they are not coming up. Do I need to take the back flow resistors off the back of the solar panels. ....
        Wow, they are finally using the backflow resistors. Without those, the Flux Capacitor overloads, and we won't know when you will end up.

        Can you tell us what the stickers on the back of the PV panels say - Vmp, Imp, Voc
        What size is the battery bank volts & amps ?

        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

        Comment

        • Sol y mar
          Junior Member
          • Oct 2016
          • 2

          #5
          Thanks to all, I actually have two 150 watt panels (not 450). The resistors are built into the wire connectors and can't be removed. I have 4 - DST12, 12volt, 170 amp hour Guardian Safeguard Douglas batteries. Isolating each battery was 12.5 volts. Do I have too much battery for the ProStar charge controller? Solar input is 22 volts, charging output is 14.2 volts. I've disconnected battery &solar, done factory restart and battery was connected first. I'm stumped.

          Comment


          • Logan5
            Logan5 commented
            Editing a comment
            Those are not resistors, they are diodes
        • SunEagle
          Super Moderator
          • Oct 2012
          • 15161

          #6
          Originally posted by Sol y mar
          Thanks to all, I actually have two 150 watt panels (not 450). The resistors are built into the wire connectors and can't be removed. I have 4 - DST12, 12volt, 170 amp hour Guardian Safeguard Douglas batteries. Isolating each battery was 12.5 volts. Do I have too much battery for the ProStar charge controller? Solar input is 22 volts, charging output is 14.2 volts. I've disconnected battery &solar, done factory restart and battery was connected first. I'm stumped.
          How do you have those 4 12volt batteries wired together. If they are all wired in parallel then you have a 12v 680Ah system and 300 watts of panels will maybe generate 25 amps of charging which is is not nearly enough to keep those batteries happy.

          If the solar panels are inputting 22 volts and the charger is putting 14.2 volts to the battery then it sounds like all is working. If your batteries aren't charging then you might have one or more bad batteries in the group.

          Have you tried just using 2 of those batteries wired in parallel to the charge controller and then wired the 2 x 150 watt panels to see if anything changes.

          Comment


          • Sol y mar
            Sol y mar commented
            Editing a comment
            Yes, I think you are right about having too much battery capacity. And thanks for letting me know those are diodes! My 63 year old brain fails me sometimes. I was also leaving my inverter on at night to keep my phone booster going but think it is draining what little power I am generating. It just started doing this as the days have been shorter and we've had clouds lately. Thanks everyone for your help.
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