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  • Penchant
    Junior Member
    • Sep 2019
    • 2

    #1

    Greetings from Upstate NY...

    I am restoring a 150 year old general store. This is not your typical building, nor is the work we are doing as I am a designer and engineer.
    I have a unique design for a solar array I will need to have fabricated as a google search has revealed that nobody has attempted this.
    While I do want to be first, I cannot disclose all the details, this is interesting for the ambitious solar designer to collaborate on, which is why I turned to this forum.

    The design is not possible with off the shelf panels for esthetics based on the roof shape. While I can leave the current metal roof, it would be fantastic to have PV on that roof section.

    16 matching panels need to be produced (4 or 8 would work, but for less expensive shipping I've opted for an array of 16. The total square footage would be appox. 80 square feet. Ideally they will have top of the line cells if budget permits.

    LONG STORY SHORT...

    Can anyone provide guidance to any North American shop that specializes in custom PV panel design?

    I'm not trying to make a huge production of this, but if someone came to me with a project like this in my wheelhouse, I would probably do it at a loss just for the bragging rights and promotion. (I'm looking to pay what it takes if it's within reason per watt over cost of an uglier approach or no PV at all).

    I'm a Newbie to the custom side of PV, and have my hands full with too many projects to DIY, so any help is appreciated.
    Thanks for any direction.

    JD
    Last edited by Penchant; 09-12-2019, 11:01 PM.
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    Assembly line PV panels really are your best bet. They are UL certified and carry a +20 year warranty. You just need to look through the physical sizes to find what you need, or something close. No plant will re-tool to run a batch of 20 panels.

    If you find some backyard fabricator, you will get the sizes you want, and discover in less than 5 years, why factory panels can carry a +20 year warranty, DIY panels will likely die in less than 5 years and some actually catch fire on your roof.
    Non-UL panels will not be allowed on a dwelling, and will not be allowed in a Grid-intertie install. And your fire insurance will not cover them or their effects,
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

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    • Penchant
      Junior Member
      • Sep 2019
      • 2

      #3
      Thanks for the info Mike. Disappointing that nobody out there has the fab capability to do bespoke panels that are coded. This project had more to do with shape
      than being "custom". Do you happen to know if the Sharp triangle/squre array panels are discontinued? They're a solution, but I'm guessing they are not in production anymore.






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