What size of fuse is required for this small 24V system?

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Silver_Is_Money
    Solar Fanatic
    • Aug 2014
    • 148

    #1

    What size of fuse is required for this small 24V system?

    For a system consisting of a 1,500 Watt 24V inverter, 4 x 240 Watt solar panels, and 4 x 320 AH 6V batteries, plus a 40A charge controller, what is the proper size of fuse that should reside between the battery bank and the inverter?

    Would this system offer a good balance of components? My overall average daily sunshine is 4 hours and December averages to 2.1 hours.
  • paulcheung
    Solar Fanatic
    • Jul 2013
    • 965

    #2
    I would use 80 to 100 amps fuse, make sure the wire rating is larger than the fuse by about 25%.

    320 AH at 24 volts battery bank, you should only draw no more than 400 watts continuously. the inverter is too large for the battery bank but if you can limit the power consumption will be fine. You should only have 1000 watts inverter for that 320AH 24 volts bank. I don't know your daily consumption so can't comment on the sun hours and the panels if it is enough.

    Comment

    • Silver_Is_Money
      Solar Fanatic
      • Aug 2014
      • 148

      #3
      Originally posted by paulcheung
      I would use 80 to 100 amps fuse, make sure the wire rating is larger than the fuse by about 25%.

      320 AH at 24 volts battery bank, you should only draw no more than 400 watts continuously. the inverter is too large for the battery bank but if you can limit the power consumption will be fine. You should only have 1000 watts inverter for that 320AH 24 volts bank. I don't know your daily consumption so can't comment on the sun hours and the panels if it is enough.
      Thank you! What link in the chain determines that only 400 Watts can be drawn continuously? And what happens if I was to draw perhaps up to 1,400 watts periodically, such as running a microwave for 1.25 minutes to heat a cup of coffee for example?

      Comment

      • Sunking
        Solar Fanatic
        • Feb 2010
        • 23301

        #4
        Originally posted by Silver_Is_Money
        For a system consisting of a 1,500 Watt 24V inverter, 4 x 240 Watt solar panels, and 4 x 320 AH 6V batteries, plus a 40A charge controller, what is the proper size of fuse that should reside between the battery bank and the inverter?
        You should not ask that question here. Look in the owners manual and it will tell you. Most likely something on the order of 75 to 100 amps using a minimum #4 AWG.

        Originally posted by Silver_Is_Money
        Would this system offer a good balance of components? My overall average daily sunshine is 4 hours and December averages to 2.1 hours.
        As far as the balance goes is OK. Inverter is a bit large, but what no one knows is if it will work or not as you have no specified how many watt hours a day you need.

        What I can tell you is with your poor solar insolation with a 960 watt panel can only provide you with 1.4 Kwh per day.
        MSEE, PE

        Comment

        • paulcheung
          Solar Fanatic
          • Jul 2013
          • 965

          #5
          Peukert Law, Batteries, and You Time for another STICKY THREAD. This is more bad news for you off-grid battery folks. Peuket law is like Death and Taxes, you will


          That will explain it.

          Comment

          • Sunking
            Solar Fanatic
            • Feb 2010
            • 23301

            #6
            Originally posted by Silver_Is_Money
            Thank you! What link in the chain determines that only 400 Watts can be drawn continuously? And what happens if I was to draw perhaps up to 1,400 watts periodically, such as running a microwave for 1.25 minutes to heat a cup of coffee for example?
            Don't worry about it. Paul is mistaken.

            The weak link is the FLA battery at 320 AH you normally limit discharge current to about C/8 where C = battery AH capacity and 8 is hour discharge rate So C/8 is 320 AH / 8 = 40 amps. Well 40 amps x 24 volts is 960 watts which is why I said your Inverter is a bit large. You can get away running the Inverter for short periods of time at night, and no problem during bright daylight.
            MSEE, PE

            Comment

            • Silver_Is_Money
              Solar Fanatic
              • Aug 2014
              • 148

              #7
              Originally posted by Sunking
              Don't worry about it. Paul is mistaken.

              The weak link is the FLA battery at 320 AH you normally limit discharge current to about C/8 where C = battery AH capacity and 8 is hour discharge rate So C/8 is 320 AH / 8 = 40 amps. Well 40 amps x 24 volts is 960 watts which is why I said your Inverter is a bit large. You can get away running the Inverter for short periods of time at night, and no problem during bright daylight.
              Would an AGM battery bank be more appropriate for a 1,500 Watt inverter (all other things remaining the same)?

              Comment

              • paulcheung
                Solar Fanatic
                • Jul 2013
                • 965

                #8
                Well Dereck,

                To size the battery to work continuously we have to use the 20 hours rate so the battery can provide the full capacity. when it use C/8 discharge rate. The battery will discharged in no time. You teach me that.

                Comment

                • Sunking
                  Solar Fanatic
                  • Feb 2010
                  • 23301

                  #9
                  Originally posted by paulcheung
                  Well Dereck,

                  To size the battery to work continuously we have to use the 20 hours rate so the battery can provide the full capacity. when it use C/8 discharge rate. The battery will discharged in no time. You teach me that.
                  Paul I understand that ole friend. But you did make and error in calculation of how much the battery can supply or C/8. That is all I was pointing out. YOu are correct if he discharges for extended periods of time is going to significantly effect capacity. But he is talking minutes, not hours.
                  MSEE, PE

                  Comment

                  • Sunking
                    Solar Fanatic
                    • Feb 2010
                    • 23301

                    #10
                    Originally posted by Silver_Is_Money
                    Would an AGM battery bank be more appropriate for a 1,500 Watt inverter (all other things remaining the same)?
                    Yes if you can afford them. AGM have lower internal resistance and depending on which manufacture and model some can supply C/2 currents. Generically C/4 or twice FLA.

                    But the catch is AGM cost twice as much as FLA and only last about half as long. So in the end cost you some 4 times more.
                    MSEE, PE

                    Comment

                    • SunEagle
                      Super Moderator
                      • Oct 2012
                      • 15161

                      #11
                      Originally posted by Silver_Is_Money
                      Would an AGM battery bank be more appropriate for a 1,500 Watt inverter (all other things remaining the same)?
                      It is not necessarily the battery chemistry that determines the size of your inverter it is the Ah and voltage rating. Also over sizing the inverter (even for short time high wattage loads) can drain your battery faster due to the higher "no load" wattage losses with just the inverter on. A 1500 watt inverter with a even a 5% no load loss will use 75 watts just sitting there. It's a vampire load which reduces the amount your battery can deliver.

                      Comment

                      • Amy@altE
                        Solar Fanatic
                        • Nov 2014
                        • 1023

                        #12
                        For sizing the fuse between inverter and battery. Inverter wattage / lowest operating battery voltage x 1.25. Here's my best guess, check the inverter specs for your operating range. 1500W / 20V x 1.25 = 93A, round up to 100A.
                        Solar Queen
                        altE Store

                        Comment

                        • SunEagle
                          Super Moderator
                          • Oct 2012
                          • 15161

                          #13
                          Originally posted by Amy@altE
                          For sizing the fuse between inverter and battery. Inverter wattage / lowest operating battery voltage x 1.25. Here's my best guess, check the inverter specs for your operating range. 1500W / 20V x 1.25 = 93A, round up to 100A.
                          Most inverters have a higher rating for short durations. A 1500W could go to 3000W so the fuse & wire may need to be able to handle a higher amp rating for whatever duration the inverter is rated to perform at.

                          Comment

                          • Amy@altE
                            Solar Fanatic
                            • Nov 2014
                            • 1023

                            #14
                            Originally posted by SunEagle
                            Most inverters have a higher rating for short durations. A 1500W could go to 3000W so the fuse & wire may need to be able to handle a higher amp rating for whatever duration the inverter is rated to perform at.
                            The fuses used are slow blow fuses. See the attached graph. The Xantrex fuse can handle 250% of its rating for 10 seconds, over 300% for 1 second. Xantrex Fuse.jpg
                            Solar Queen
                            altE Store

                            Comment

                            • Amy@altE
                              Solar Fanatic
                              • Nov 2014
                              • 1023

                              #15
                              Originally posted by Amy@altE
                              For sizing the fuse between inverter and battery. Inverter wattage / lowest operating battery voltage x 1.25. Here's my best guess, check the inverter specs for your operating range. 1500W / 20V x 1.25 = 93A, round up to 100A.
                              Sorry, I forgot a variable. Inverter wattage / lowest operating battery voltage / inverter efficiency x 1.25. 1500W / 20V / 85% x 1.25 = 110A.

                              (NEC 690.8(A)4) Stand-Alone Inverter Input Circuit Current. Stand-alone inverters are nearly constant-output voltage devices. As the input battery voltage decreases, the input battery current increases to maintain a constant ac output power. The input current for such inverters is calculated by taking the rated full-power output of the inverter in watts and dividing it by the lowest operating battery voltage and then by the rated efficiency of the inverter under those operating conditions.)
                              Last edited by Amy@altE; 05-11-2015, 12:12 PM. Reason: added NEC reference for Stand-Alone Inverter Input Circuit Current.
                              Solar Queen
                              altE Store

                              Comment

                              Working...