What I have done for dump loading
I know this is an old thread but...
For my RV, I installed a 220 watt solar panel on the roof. Designed a 2-stage microcontroller dump controller, which allows a preset user changeable window of operation.
I set it for 12.9v and 13.4v window....it boots up on solar panel voltage, shuts off after sunset. The panel is default in parallel (NC contacts of a controlled relay) with the battery, charging. When the upper window limit is reached (13.4v) a first stage dump relay is thrown (a 12v diesel glow plug in the 6 gallon water heater drain plug thread). It dumps till the lower voltage is reached-i.e battery still full voltage) The dump heater is limit controlled by a surplus water heater thermostat tank mounted switch-no boiling over. There is a 2nd stage relay which is thrown if a 10 second timeout trips due to charging voltage still exceeding the upper 13.4v window voltage. This is wired across the existing 12v heater in the 3-way fridge. Gives priority to dumping. During the day, with just the fantastic overhead fan on low speed as a load, the dump is operating almost 60% of the time to the water heater. On a really sunny day the fridge gets power too.
This week I will revise the system....parallelling a solar panel with a 33v open circuit voltage, to a 12v battery bank loses lots of available power. Will insert a DC-DC converter in series to swap current for voltage, roughly doubling the output current.
I know this is an old thread but...
For my RV, I installed a 220 watt solar panel on the roof. Designed a 2-stage microcontroller dump controller, which allows a preset user changeable window of operation.
I set it for 12.9v and 13.4v window....it boots up on solar panel voltage, shuts off after sunset. The panel is default in parallel (NC contacts of a controlled relay) with the battery, charging. When the upper window limit is reached (13.4v) a first stage dump relay is thrown (a 12v diesel glow plug in the 6 gallon water heater drain plug thread). It dumps till the lower voltage is reached-i.e battery still full voltage) The dump heater is limit controlled by a surplus water heater thermostat tank mounted switch-no boiling over. There is a 2nd stage relay which is thrown if a 10 second timeout trips due to charging voltage still exceeding the upper 13.4v window voltage. This is wired across the existing 12v heater in the 3-way fridge. Gives priority to dumping. During the day, with just the fantastic overhead fan on low speed as a load, the dump is operating almost 60% of the time to the water heater. On a really sunny day the fridge gets power too.
This week I will revise the system....parallelling a solar panel with a 33v open circuit voltage, to a 12v battery bank loses lots of available power. Will insert a DC-DC converter in series to swap current for voltage, roughly doubling the output current.
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